Custom Quality Aircraft Engine Rebuilders
A "CUSTOM QUALITY ENGINE OVERHAUL" is not something that happens because we use the word "QUALITY". It is the process which through years of learning and applying known practice's produces an aircraft engine you can depend on. "QUALITY" in essence means:
"NO SHORTCUTS!". At Tropic Airpower we wont allow you to get bit because of an inferior part or a shortcut method of rebuilding Your engine. We at Tropic Airpower are here for you, not because its a job, but because we love and respect aircraft engines. Our commitment is reflected into every engine we do. We custom rebuild engines to manufacture’s new limits specifications. Our goals are zero defects and maintaining our shop with the latest and best process's with technical information and schooling from the engine manufacture's and other leaders in the aircraft industry. Removal and installation of your engine is available.
We feature New ENGINE COMPONENTS INC (ECI) TITAN and Superior Airparts Cylinders assemblies. We also offer ECI FREEDOM (overhauled) Cylinder Assemblies with the Nickel Carbide Barrel Guaranteed for FIVE years or TBO against rusting or wear out! This is current State of the art in computerized manufacturer cylinder barrel coating Technology. (www.eci2fly.com)
Tropic Airpower was one of the first shops in the nation to start reccommending and istalling Nickle Carbide cylinder assemblies back in 1994, with excellent results. We also can Install GAMI Fuel Injectors (www.gami.com The Best Injector Technology to be introduced for Lycoming and Continental Aircraft Engines in decades. Your Engine will simply run better! Along with Unisom SLICK Magnetos and SLICK Hot Start by (www.unisonindustries.com)with Unison or Champion Fine Wire Spark Plug's, you will be assured of a long satisfying Experience with your Custom Rebuilt Engine. Crankshaft, Connecting Rods and Piston Sets are Balanced to produce a smooth Reliable Powerplant. Crankcases and all internal parts are measured for New Limits specifications and Non Destructive Tested for Integrity. The Camshaft is Reground to new specifications and is then drilled to provide additional oil to camshaft lobes and lifter faces. A patented and FAA approved self-lubricating camshaft ensures our customers achieve full usage of their engines.This innovation is effective in eliminating premature camshaft and lifter wear.By introducing a continuous flow of oil between the cam lobe and lifter face, the friction and temperatures are dramatically reduced allowing the camshaft and lifters to perform to TBO. This innovation was developed by Firewall Forward after extensive research utilizing state-of-the-art thermal imaging equipment and consulting with forensic metallurgists and aerospace heat-treating specialists.
All New Lifters, Pistons, Rod Bolts, Valves/springs, Bearings, all Gaskets/seals are among the numerous Touches we apply to each and every NEW LIMITS Custom Engine. High tech Powder coat paint is available for your Engines personalized colors. When applicable, Stainless steel valve covers and screws are install to prevent rusting and enlighten the appearance of your engine.
Tropic Airpower is also pleased to offer the Power Flow Exhaust System, Dyno proven to increase Horsepower and decrease fuel consumption Significantly.(www.powerflowsystems.com)
Tropic Airpower Rebuilds Engines and supplies Parts for Flight Schools, Part 135, Overseas, Agricultural, Private, Missionary and Experimental aircraft. Our Satisfied Customers wanted the most custom bang for the buck.
We at Tropic Airpower are here for you, not because it's a job, but because we love and respect aircraft engines. Custom Quality is the signature on our work, and our commitment to quality is reflected in every engine we Deliver.
WARRANTY: PARTS AND LABOR FOR TWO YEARS or 500 hours. ALL WARRANTY WORK MUST BE PRE-APPROVED BY TROPIC AIRPOWER. NICKLE CARBIDE PLATING IS WARRANTED FOR FIVE YEARS OR TBO AGAINST NORMAL WEAROUT OR RUSTING OF THE NICKLE CARBIDE.
ACCESSORIES ARE WARRANTED BY THE ACCESSORIES MANUFACTURE VIA Tropic Airpower.
NOT INCLUDED or HONORED: ABUSE, NEGLECT OR ACTS OF NATURE TO ENGINE.
All Tropic Airpower's engines are Test run, and include FAA 8130 paperwork
AUTHORIZED DEALER FOR ENGINE COMPONENTS INC "Titan CYLINDERS, Power Flow Exhaust Systems, Southeast Distributor for C.A.M. Continental Starter adapters and Positech Oil Coolers. JPI & EI Engine Analyzers and Instruments
“AVBLEND” AND "GAMI INJECTORS" TOO!
"FLY THE BEST"
Tropic Airpower Integrity Engine
The word Integrity Basically means Wholeness, Honor, Persistence, Honesty and a highly developed sense of obedience to the unenforceable. When Integrity is used throughout the rebuilding of an aircraft engine by Tropic Airpower the results far exceed the normal standard Overhaul. A State of the art smooth, strong and powerful Power Plant pilots and passengers can enjoy for years.
In addition to Tropic Airpower’s Standard of high quality engine rebuilding policy to new limits the following is incorporated into the Integrity Engine.
The Crankcase is inspected and Overhauled as needed. This includes: lapping the crankcase halves and aligned boring to correct geometric alignment of the engine’s subassemblies such as bearing saddle tolerances to crankshaft, camshaft, related shafts and gears.
The Crankshaft is reconditioned to new limits by polishing or grinding with new counterweight bushing assemblies and then dynamic balancing the entire assembly. This includes the counter weights, pins, plates, and retaining rings providing ultra smoothness and long life. Computer generated certification of the Dynamic balancing process is included in the engine log for history and increasing the value of the aircraft. Balancing the crankshaft as an assembly has reduced wear benefits that extend to other components such as alternator, starters, spinner bulkhead, oil coolers, fuel injection lines, exhaust and intake pipes. Pilot and Passengers enjoy the increased comfort of flying in a smooth aircraft. For maximum life expectancy Quality installation and dynamic balancing must go hand in hand. Tropic Airpower provides both. If the propeller and Prop Governor are Overhauled via Tropic Airpower a FREE Dynamic Propeller balancing after engine installation is included. This is the icing on the cake for the ultimate in total package Smoothness.
The Rods are inspected for center to center length, taper, twist and out of round. The rod is rebuilt with new bushings; the big ends are aligned bored to new dimensions. The rods are balanced and installed in opposing balanced pairs enhancing engine smoothness, thus promoting long bearing and related accessories life.
The Camshaft is Reground to new specifications and is then drilled to provide additional oil to camshaft lobes and lifter faces. Of course new lifters are installed with a modern anti-scuffing agent to help proper run in of the new parts.
New Cylinder assemblies include your choice of through harden Steel manufactured by Superior Air Parts (Millennium) or ECI Nickel carbide barrels manufactured by Engine Components Inc (Titan).
Both cylinder models share state of the art in castings, good break in, oil consumption, performance and long life. The cylinder assemblies installed on your Integrity Engine by Tropic Airpower will include New Intake and Exhaust valves, intake and exhaust seats, Flex-honed guides, springs, retaining key, Balanced Piston set, Piston Pins, Rings, all gaskets and seals. All cylinder assemblies are disassembled, re-inspection of all components, and reassembled by Tropic Airpower to insure tolerances are exact to promote long dependable life.
All new Engine Components Titan Cylinder and Superior Millennium assemblies are warranted for ONE-YEAR Unlimited hours and pro-rated to TBO based on 40 hours per month. Engine Components Nickel Carbide barrels are warranted for FIVE-YEARS or TBO against WEAR OUT or rusting. Nickel Carbide is a nickel plating process that has been used for over thirty years. It is now featured in the new BMW and Mercedes Car engines and has been used for decades in Auto and Motorcycle Racing engines. It is extremely durable, oil wettable and is non rusting.
GAMI injectors for fuel injected engines are an option. Installed they provide the latest advancements in precision technology that’s proven to give Optimal fuel spread across all cylinders providing even power pluses and cylinder head temperature resulting in Smoother performance while paying for itself in fuel savings and reduced maintenance all the way to TBO.
New Slick Magneto’s, Champion or Unisom FINE Wire spark plugs guarantee a quick start and trouble free run. Slick Magnetos have the best Airworthyness Directive (AD's) record for dependability. Period.
The Fine Wire plugs have been consistently chosen by value conscience pilots and top engine rebuilder's as they have produced a good return on investment savings in reduced fuel and maintenance costs.
THE STARTER MOTOR is overhauled. This is a critical component to insure good starting every day for years.
Light weight starters are available at reasonable cost exchanged.
The STARTER ADAPTER(TCM-Continental) is completely rebuilt using only the finest components from world famous Canadian Aero Manufacturing. CAM is State of the art in precision manufacturing from the great industrial region of NIAGARA FALLS. This is another Part of the INTEGRITY Engine that insures long dependable starting performance.
Avblend is added to the crankcase as this is another confirmed product that enhances the engine longevity, helps protect against cold start scuffing, ring and valve sticking. Tropic Airpower recommends adding Avblend at each oil change for best long term results.
THE INTEGRITY ENGINE IS RUN-IN ON OUR MOBIL ENGINE TEST UNIT.
ALL OPERATING PARAMETERS ARE 100% ASSURED. A New Log book with FAA 8130-3 documentation is provided to you.
FAA 8130-4 Export form is available via our FAA Desinated
Airworthyness Representative (DAR).
FIGURE ON 20 to 30 WORKING DAYS FROM THE TIME WE
RECEIVE THE ENGINE TO COMPLETE THE REBUILD PROCESS.
ENGINE AND ACCESSORIES MUST BE COMPLETE USABLE CORES.
The Fine print..
WARRANTY: PARTS AND CRAFTSMANSHIP FOR TWO YEARS or 500 Hours.
ALL SUPERIOR/ECI AIR PARTS ARE ONE YEAR, PARTS LABOR
AND FREIGHT PRO-RATED TO TBO BASED ON 40 HOURS PER MONTH.
Abuse, Neglect or Acts of Nature not Honored.
Removal and Installation of your engine/s available on site.
We love to talk and build Great Engines.
At Tropic Airpower we are very interested in your experiences with our products and services. If you have comments, suggestions, or would like a price quote, please call or send email to Mark@tropicairpower.com
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Web Author Mark Young President